Large Size Of Forged Valve

Large Size Of Forged Valve

Large Size Forged Valve is available in integral forging, split forging, or forged-welded construction, suitable for high-pressure, high-temperature, and harsh media pipelines.
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Description

Large Size Forged Valve is available in integral forging, split forging, or forged-welded construction, suitable for high-pressure, high-temperature, and harsh media pipelines.

 

Technical Parameters

 

Parameter

Standard Specification

Options

Valve Type

Forged Gate / Globe / Check / Ball

Customized

Size Range

2"–24" (DN50–DN600)

According to Valve Type

Pressure Class

Class 150–2500

Customized

Body Construction

Integral / Split Forged / Forged-Welded

According to Design

Body Material

A105 / F304 / F316 / F11 / F22

Duplex / Nickel Alloy

Trim Material

Stainless Steel / Alloy Steel

Customized

End Connection

Flanged / Butt Weld / Socket Weld

RTJ / Customized

Design Standard

API / ASME / EN / DIN / JIS

Project Specification

Face-to-Face

ASME B16.10 / EN 558

Customized

Flange Standard

ASME B16.5 / B16.47

EN / DIN / JIS

Testing Standard

API 598 / EN 12266

Project Specification

Operation

Handwheel / Gear

Electric / Pneumatic

 

Core Advantages

 

Forged Structure: Utilizing forged or welded construction, combined with heat treatment and non-destructive testing to control material quality, suitable for high-pressure, high-temperature, and pressure-fluctuating pipelines.

 

CNC Machining: Valve body, stem, and seat are precision machined, controlling key dimensions and sealing surface fit, and verifying sealing performance through pressure testing.

 

Full-Process Inspection: Covering materials, dimensions, machining, assembly, and pressure testing, PMI, UT, RT, MT, PT, and third-party inspections can be provided according to project requirements.

 

Structure and Design

 

Multiple Valve Body Structures: Integral Forged, Split Forged, or Forged-Welded structures are available based on valve type, diameter, and pressure rating.

 

Sealing Structure: Valve seat, disc, ball, stem, and packing are configured according to valve type, with sealing performance controlled through machining, assembly, and pressure testing.

 

Pipe Connections: Supports RF, RTJ, and Butt Weld connection types to meet the installation requirements of different piping systems.

 

Manufacturing

 

Forging and Heat Treatment: Perform appropriate forging and heat treatment processes according to the material, controlling the material microstructure and mechanical properties.

 

CNC Precision Machining: Machin the valve body, valve stem, valve seat, and connecting ends, focusing on controlling dimensions, coaxiality, and sealing surface quality.

 

Assembly and Testing: Complete cleaning, assembly, opening and closing checks, pressure testing, and factory inspection.

 

Quality Control

 

Raw Material Inspection: Perform material certificate, chemical composition, mechanical properties, hardness, PMI, and UT checks according to project requirements.

 

Dimensional Inspection: Inspect the valve body, flanges, face-to-face, and critical machining dimensions.

 

Pressure Testing: Perform Shell Test, Seat Test, and functional tests according to applicable standards.

 

NDT Testing: Provide non-destructive testing (NDT) such as UT, RT, MT, and PT, and related reports.

 

Customization Capabilities

 

Dimensions and Pressure: Support customization of DN/NPS, face-to-face, and pressure rating.

 

Materials and Connections
Customize valve bodies, internal components, seals, and connection methods according to media and operating conditions.

 

Actuators
Support Handwheel, Gear, Electric, and Pneumatic operation methods.

 

Custom Drawings
Support customer drawing, BOM, Technical Data Sheet, and project specifications for production.

 

Packaging and Export

 

Product Protection
Protect valve ends, flange faces, and critical machined surfaces, and perform rust prevention treatment according to transportation requirements.

 

Export Packaging
Use Plywood Case, Wooden Case, or Pallet packaging according to product size, with internal securing.

 

Warranty and After-Sales Service

 

Product Warranty
Provide warranty service as stipulated in the contract, specifying the period and scope of application.

 

Spare Parts Supply
Support the supply of commonly used spare parts such as valve seats, valve stems, packing, and gaskets.

 

Technical Support
Provide support for installation, operation, maintenance, and troubleshooting.

 

FAQ

 

Q: Can you manufacture according to customer drawings?

A: We can customize production according to customer drawings, BOM, technical specifications, and project standards.

Q: Can you provide MTC 3.1?

A: We can provide pressure-bearing components conforming to MTC / EN 10204 3.1 according to orders, and cooperate with third-party inspections as required by the project.

Q: Do you support third-party inspection?

A: We support factory inspections by third-party organizations such as SGS, TÜV, BV, and Intertek, subject to order requirements.

Q: What is the lead time?

A: The lead time is confirmed based on valve type, size, material, quantity, and technical requirements. Special materials and customized products require separate evaluation.

Q: What information is required for a quotation?

A: We recommend providing Valve Type, Size, Pressure Class, Material, End Connection, Design Standard, Quantity, Medium, and Required Delivery Date for quick confirmation of specifications and quotation.

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