Large Size Forged Valve is available in integral forging, split forging, or forged-welded construction, suitable for high-pressure, high-temperature, and harsh media pipelines.
Technical Parameters
|
Parameter |
Standard Specification |
Options |
|
Valve Type |
Forged Gate / Globe / Check / Ball |
Customized |
|
Size Range |
2"–24" (DN50–DN600) |
According to Valve Type |
|
Pressure Class |
Class 150–2500 |
Customized |
|
Body Construction |
Integral / Split Forged / Forged-Welded |
According to Design |
|
Body Material |
A105 / F304 / F316 / F11 / F22 |
Duplex / Nickel Alloy |
|
Trim Material |
Stainless Steel / Alloy Steel |
Customized |
|
End Connection |
Flanged / Butt Weld / Socket Weld |
RTJ / Customized |
|
Design Standard |
API / ASME / EN / DIN / JIS |
Project Specification |
|
Face-to-Face |
ASME B16.10 / EN 558 |
Customized |
|
Flange Standard |
ASME B16.5 / B16.47 |
EN / DIN / JIS |
|
Testing Standard |
API 598 / EN 12266 |
Project Specification |
|
Operation |
Handwheel / Gear |
Electric / Pneumatic |
Core Advantages
Forged Structure: Utilizing forged or welded construction, combined with heat treatment and non-destructive testing to control material quality, suitable for high-pressure, high-temperature, and pressure-fluctuating pipelines.
CNC Machining: Valve body, stem, and seat are precision machined, controlling key dimensions and sealing surface fit, and verifying sealing performance through pressure testing.
Full-Process Inspection: Covering materials, dimensions, machining, assembly, and pressure testing, PMI, UT, RT, MT, PT, and third-party inspections can be provided according to project requirements.
Structure and Design
Multiple Valve Body Structures: Integral Forged, Split Forged, or Forged-Welded structures are available based on valve type, diameter, and pressure rating.
Sealing Structure: Valve seat, disc, ball, stem, and packing are configured according to valve type, with sealing performance controlled through machining, assembly, and pressure testing.
Pipe Connections: Supports RF, RTJ, and Butt Weld connection types to meet the installation requirements of different piping systems.
Manufacturing
Forging and Heat Treatment: Perform appropriate forging and heat treatment processes according to the material, controlling the material microstructure and mechanical properties.
CNC Precision Machining: Machin the valve body, valve stem, valve seat, and connecting ends, focusing on controlling dimensions, coaxiality, and sealing surface quality.
Assembly and Testing: Complete cleaning, assembly, opening and closing checks, pressure testing, and factory inspection.
Quality Control
Raw Material Inspection: Perform material certificate, chemical composition, mechanical properties, hardness, PMI, and UT checks according to project requirements.
Dimensional Inspection: Inspect the valve body, flanges, face-to-face, and critical machining dimensions.
Pressure Testing: Perform Shell Test, Seat Test, and functional tests according to applicable standards.
NDT Testing: Provide non-destructive testing (NDT) such as UT, RT, MT, and PT, and related reports.
Customization Capabilities
Dimensions and Pressure: Support customization of DN/NPS, face-to-face, and pressure rating.
Materials and Connections
Customize valve bodies, internal components, seals, and connection methods according to media and operating conditions.
Actuators
Support Handwheel, Gear, Electric, and Pneumatic operation methods.
Custom Drawings
Support customer drawing, BOM, Technical Data Sheet, and project specifications for production.
Packaging and Export
Product Protection
Protect valve ends, flange faces, and critical machined surfaces, and perform rust prevention treatment according to transportation requirements.
Export Packaging
Use Plywood Case, Wooden Case, or Pallet packaging according to product size, with internal securing.
Warranty and After-Sales Service
Product Warranty
Provide warranty service as stipulated in the contract, specifying the period and scope of application.
Spare Parts Supply
Support the supply of commonly used spare parts such as valve seats, valve stems, packing, and gaskets.
Technical Support
Provide support for installation, operation, maintenance, and troubleshooting.
FAQ
Q: Can you manufacture according to customer drawings?
A: We can customize production according to customer drawings, BOM, technical specifications, and project standards.
Q: Can you provide MTC 3.1?
A: We can provide pressure-bearing components conforming to MTC / EN 10204 3.1 according to orders, and cooperate with third-party inspections as required by the project.
Q: Do you support third-party inspection?
A: We support factory inspections by third-party organizations such as SGS, TÜV, BV, and Intertek, subject to order requirements.
Q: What is the lead time?
A: The lead time is confirmed based on valve type, size, material, quantity, and technical requirements. Special materials and customized products require separate evaluation.
Q: What information is required for a quotation?
A: We recommend providing Valve Type, Size, Pressure Class, Material, End Connection, Design Standard, Quantity, Medium, and Required Delivery Date for quick confirmation of specifications and quotation.
Hot Tags: large size of forged valve, China large size of forged valve manufacturers, suppliers, factory, forging valve, Large Size Of Forged Valve, Small Size Of Forged Valve

