The Fully Welded Ball Valve features a fully welded valve body and a 90° rotating ball structure, reducing external connection points such as flanges and bolts, thus lowering the risk of external leakage. It is suitable for long-distance pipelines, stations, and buried pipelines.
Key Advantages
Low Torque Fixed Ball: The trunnion-mounted structure supports the ball with upper and lower shafts, reducing the load and friction between the ball and the valve seat.
SPE/DPE Seat: Available with either SPE or DPE seats.
Multiple Stem Seals: Employs a blow-out-proof stem, O-rings, and packing for sealing.
Corrosion Protection and Buried Installation: Can be equipped with FBE, 3LPE, and other corrosion-resistant coatings, and can be configured with Stem Extension and extended grease injection and drainage pipelines to meet relevant buried installation requirements.
Technical Specifications
|
Parameter |
Standard Specification |
Options |
|
Valve Type |
Fully Welded Ball Valve |
Customized |
|
Structure |
Trunnion Mounted |
Customized |
|
Size |
DN50–DN600 / 2"–24" |
Larger Sizes |
|
Pressure Class |
Class 150–1500 / PN16–PN250 |
Customized |
|
Body Material |
A216 WCB / A352 LCC / A105 / LF2 |
Duplex / Stainless Steel |
|
Ball & Stem |
F304/F316 / Alloy Steel |
ENP / Hard Chrome / Carbide Coating |
|
Seat Material |
PTFE / RPTFE / PEEK |
Metal Seat |
|
End Connection |
Butt Weld, ASME B16.25 |
Flanged |
|
Bore |
Full / Reduced |
Customized |
|
Operation |
Manual / Gear / Pneumatic / Electric |
Hydraulic |
|
Design Standard |
API 6D / ASME B16.34 |
ISO 14313 |
|
Face-to-Face |
ASME B16.10 |
Customized |
|
Testing |
API 6D / API 598 |
ISO 5208 |
|
Fire Safe |
Available Upon Request |
API 6FA / ISO 10497 |
|
Installation |
Above Ground / Underground |
Stem Extension |
|
Media |
Oil / Gas / Water / Chemical Media |
Customized |
Structure and Design
Fully Welded Valve Body: Welded connections between valve body components reduce external connection points, and weld quality is controlled through welding processes and non-destructive testing.
Trunion Mounted Ball: The ball is supported by upper and lower shafts, reducing ball load and operating friction, suitable for large-diameter and high-pressure applications.
Anti-Blowout Stem: An anti-blowout structure is used, and an anti-static device can be configured to reduce the risk of stem detachment and static electricity buildup.
Seal Pressure Relief: Available in SPE, DPE, DBB, or DIB structures, depending on the pressure rating and pipeline isolation requirements.
Materials and Components
Valve Body: Available in A216 WCB, A352 LCC, A105, LF2, stainless steel, and duplex stainless steel.
Ball and Stem: Available in F304, F316, and alloy steel, and can be coated with ENP, hard chrome, or carbide coatings to improve wear and corrosion resistance.
Valve Seat and Seal: PTFE, RPTFE, PEEK, and metal valve seats are available, matched according to media, temperature, and pressure.
Manufacturing and Quality Control
CNC Machining: CNC machining of key components such as valve body, ball, and seat, followed by dimensional and fit accuracy inspection.
Welding and NDE: Welding process control according to product and project requirements, with RT, UT, MT, or PT inspection of critical welds.
Pressure Testing: Each valve undergoes body and seat seal testing according to applicable standards, and test records are provided.
Customization Capabilities
Size and Materials: Customization of diameter, pressure rating, valve body material, ball material, and seat configuration is supported.
Actuation Methods: Manual, gear, pneumatic, electric, and hydraulic actuation are supported, and limit switches, solenoid valves, and positioners can be added.
Buried Configuration: Stem extensions, grease injection pipes, drain pipes, and FBE/3LPE anti-corrosion coatings can be customized.
Packaging and Delivery
Export Packaging: Valve ends are equipped with protective caps, and the sealing surfaces are treated for rust prevention. Wooden crates, pallets, and waterproof packaging are used according to size.
Container Shipping: We support 20GP, 40GP, and 40HQ shipping options, and container loading and reinforcement are carried out according to valve size.
Bulk Orders: MOQ and delivery time are determined based on specifications, materials, configurations, and quantity. Production schedules and inspection milestones can be provided.
FAQ
Q: Does it support buried installation?
A: Yes. Stem extension, anti-corrosion coating, and extended grease injection and drainage pipelines can be configured according to the burial depth. Specific solutions will be confirmed based on project installation specifications.
Q: What quality documents can be provided?
A: Documents such as 3.1 MTC, pressure test report, NDE report, dimensional inspection report, coating report, and certificate of conformity can be provided according to the order.
Q: Does it support third-party inspection?
A: Yes, it supports third-party inspection designated by the customer, including material, welding, pressure testing, finished product, and container loading inspection.
Q: Can actuators be configured?
A: Yes. Pneumatic, electric, or hydraulic actuators can be configured according to valve operating torque, control method, and site conditions.
Q: What is the MOQ and delivery time?
A: Determined based on valve diameter, pressure rating, materials, configuration, and purchase quantity. For bulk orders, a formal quotation and delivery time can be provided after technical confirmation.
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