Fully Welded Ball Valve

Fully Welded Ball Valve

The Fully Welded Ball Valve features a fully welded valve body and a 90° rotating ball structure, reducing external connection points such as flanges and bolts, thus lowering the risk of external leakage. It is suitable for long-distance pipelines, stations, and buried pipelines.
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Description

The Fully Welded Ball Valve features a fully welded valve body and a 90° rotating ball structure, reducing external connection points such as flanges and bolts, thus lowering the risk of external leakage. It is suitable for long-distance pipelines, stations, and buried pipelines.

 

Key Advantages


Low Torque Fixed Ball: The trunnion-mounted structure supports the ball with upper and lower shafts, reducing the load and friction between the ball and the valve seat.

 

SPE/DPE Seat: Available with either SPE or DPE seats.

 

Multiple Stem Seals: Employs a blow-out-proof stem, O-rings, and packing for sealing.

 

Corrosion Protection and Buried Installation: Can be equipped with FBE, 3LPE, and other corrosion-resistant coatings, and can be configured with Stem Extension and extended grease injection and drainage pipelines to meet relevant buried installation requirements.

 

Technical Specifications

 

Parameter

Standard Specification

Options

Valve Type

Fully Welded Ball Valve

Customized

Structure

Trunnion Mounted

Customized

Size

DN50–DN600 / 2"–24"

Larger Sizes

Pressure Class

Class 150–1500 / PN16–PN250

Customized

Body Material

A216 WCB / A352 LCC / A105 / LF2

Duplex / Stainless Steel

Ball & Stem

F304/F316 / Alloy Steel

ENP / Hard Chrome / Carbide Coating

Seat Material

PTFE / RPTFE / PEEK

Metal Seat

End Connection

Butt Weld, ASME B16.25

Flanged

Bore

Full / Reduced

Customized

Operation

Manual / Gear / Pneumatic / Electric

Hydraulic

Design Standard

API 6D / ASME B16.34

ISO 14313

Face-to-Face

ASME B16.10

Customized

Testing

API 6D / API 598

ISO 5208

Fire Safe

Available Upon Request

API 6FA / ISO 10497

Installation

Above Ground / Underground

Stem Extension

Media

Oil / Gas / Water / Chemical Media

Customized

 

Structure and Design

 

Fully Welded Valve Body: Welded connections between valve body components reduce external connection points, and weld quality is controlled through welding processes and non-destructive testing.

 

Trunion Mounted Ball: The ball is supported by upper and lower shafts, reducing ball load and operating friction, suitable for large-diameter and high-pressure applications.

 

Anti-Blowout Stem: An anti-blowout structure is used, and an anti-static device can be configured to reduce the risk of stem detachment and static electricity buildup.

 

Seal Pressure Relief: Available in SPE, DPE, DBB, or DIB structures, depending on the pressure rating and pipeline isolation requirements.

 

Materials and Components

 

Valve Body: Available in A216 WCB, A352 LCC, A105, LF2, stainless steel, and duplex stainless steel.

 

Ball and Stem: Available in F304, F316, and alloy steel, and can be coated with ENP, hard chrome, or carbide coatings to improve wear and corrosion resistance.

 

Valve Seat and Seal: PTFE, RPTFE, PEEK, and metal valve seats are available, matched according to media, temperature, and pressure.

 

Manufacturing and Quality Control

 

CNC Machining: CNC machining of key components such as valve body, ball, and seat, followed by dimensional and fit accuracy inspection.

 

Welding and NDE: Welding process control according to product and project requirements, with RT, UT, MT, or PT inspection of critical welds.

 

Pressure Testing: Each valve undergoes body and seat seal testing according to applicable standards, and test records are provided.

 

Customization Capabilities

 

Size and Materials: Customization of diameter, pressure rating, valve body material, ball material, and seat configuration is supported.

 

Actuation Methods: Manual, gear, pneumatic, electric, and hydraulic actuation are supported, and limit switches, solenoid valves, and positioners can be added.

 

Buried Configuration: Stem extensions, grease injection pipes, drain pipes, and FBE/3LPE anti-corrosion coatings can be customized.

 

Packaging and Delivery

 

Export Packaging: Valve ends are equipped with protective caps, and the sealing surfaces are treated for rust prevention. Wooden crates, pallets, and waterproof packaging are used according to size.

 

Container Shipping: We support 20GP, 40GP, and 40HQ shipping options, and container loading and reinforcement are carried out according to valve size.

 

Bulk Orders: MOQ and delivery time are determined based on specifications, materials, configurations, and quantity. Production schedules and inspection milestones can be provided.

 

FAQ

 

Q: Does it support buried installation?

A: Yes. Stem extension, anti-corrosion coating, and extended grease injection and drainage pipelines can be configured according to the burial depth. Specific solutions will be confirmed based on project installation specifications.

Q: What quality documents can be provided?

A: Documents such as 3.1 MTC, pressure test report, NDE report, dimensional inspection report, coating report, and certificate of conformity can be provided according to the order.

Q: Does it support third-party inspection?

A: Yes, it supports third-party inspection designated by the customer, including material, welding, pressure testing, finished product, and container loading inspection.

Q: Can actuators be configured?

A: Yes. Pneumatic, electric, or hydraulic actuators can be configured according to valve operating torque, control method, and site conditions.

Q: What is the MOQ and delivery time?

A: Determined based on valve diameter, pressure rating, materials, configuration, and purchase quantity. For bulk orders, a formal quotation and delivery time can be provided after technical confirmation.

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